Product Description:
Plasma Electrolytic Polishing Product Overview
Plasma Electrolytic Polishing (PEP) is a highly efficient and
cost-effective surface finishing process that utilizes plasma
electrolysis to achieve a smooth and polished surface. This
environmentally friendly method is known for its ability to
significantly improve surface roughness and microstructure.
Surface Roughness
The PEP process can achieve a surface roughness of 0.1-0.5 microns,
making it an ideal choice for applications where a high-quality
finish is required. This level of surface roughness is achieved by
removing surface imperfections and micro burrs, resulting in a
smooth and polished surface.
Advantages
- High Efficiency: PEP is a highly efficient process that can achieve
a smooth and polished surface in a short amount of time.
- Low Cost: Compared to other surface finishing methods, PEP is a
cost-effective solution that can save both time and money.
- Environmentally Friendly: PEP does not use harsh chemicals or
produce harmful by-products, making it an environmentally friendly
option for surface finishing.
Removal Rate
The PEP process can achieve a removal rate of 0.1-0.5 microns per
minute, making it one of the fastest surface finishing methods
available. This high removal rate results in a shorter processing
time and increased productivity.
Equipment
To perform the PEP process, a Plasma Electrolytic Polishing Machine
is required. This specialized machine uses a combination of plasma
electrolysis and mechanical agitation to achieve the desired
surface finish.
Application
PEP is commonly used for surface finishing in various industries,
such as automotive, aerospace, and medical. It is suitable for a
wide range of materials, including stainless steel, aluminum,
copper, and titanium. PEP is often used for applications where a
smooth and polished surface is required, such as in medical
devices, precision components, and decorative pieces.
Electropolish
PEP is often referred to as electropolishing, as it uses a similar
principle of electrolysis to remove surface imperfections. However,
PEP is a more advanced and efficient method that involves the use
of plasma to achieve a higher quality finish.
Electrodeposition & Polishing
In addition to removing surface imperfections, PEP can also be used
for electrodeposition and polishing. This means that it can be used
to deposit a thin layer of metal onto a substrate, and then polish
it to achieve a smooth and polished surface.
Plasma Electrochemical Polishing
PEP is sometimes referred to as Plasma Electrochemical Polishing,
as it involves the use of plasma and electrolysis to achieve a
smooth and polished surface. This process is highly effective in
modifying the microstructure of the material, resulting in a
smoother and more refined surface.
Microstructure
The PEP process not only improves surface roughness, but it also
modifies the microstructure of the material. By removing surface
imperfections and smoothing out the microstructure, PEP results in
a stronger and more durable surface.
Surface Modification
In addition to achieving a smooth and polished surface, PEP can
also be used for surface modification. This means that it can alter
the surface properties of a material, such as its hardness,
corrosion resistance, and biocompatibility.
Features:
- Product Name: Plasma Electrolytic Polishing
- Advantages:
- High Efficiency
- Low Cost
- Environmentally Friendly
- Current: 0.5-5 Amps
- Temperature: 20-50 Degrees Celsius
- Voltage: 20-100 Volts
- Application: Surface Finishing
- Key Features:
- Electrolytic Polishing Process
- Plasma Electrochemical Polishing
- Plasma Electrolyte Polishing
Technical Parameters:
| Equipment | Plasma Electrolytic Polishing Machine |
|---|
| Application | Surface Finishing |
|---|
| Applications | Aerospace, Automotive, Medical, Jewelry, Etc. |
|---|
| Surface Roughness | 0.1-0.5 Microns |
|---|
| Disadvantages | Limited To Conductive Materials, Requires Skilled Operators |
|---|
| Removal Rate | 0.1-0.5 Microns Per Minute |
|---|
| Advantages | High Efficiency, Low Cost, Environmentally Friendly |
|---|
| Electrolyte | neutral solution |
|---|
| Material | Metal |
|---|
| Process | Electrolytic Polishing |
|---|
| Key Features | Pulsed Electrochemical Polishing, Electrodeposition & Polishing |
|---|
Applications:
Plasma Electrolytic Polishing - JYY PP001
Brand Name: JYY
Model Number: PP001
Place of Origin: China
Temperature: 20-50 Degrees Celsius
Electrolyte: Acidic Solution
Process: Electrolytic Polishing
Current: 0.5-5 Amps
Voltage: 20-100 Volts
Application and Scenario:
The JYY PP001 Plasma Electrolytic Polishing product is suitable for
various industries and applications that require a high-quality and
efficient polishing process. Its unique plasma-assisted
electrochemical polishing technology makes it stand out from
traditional polishing methods and provides superior results.
1. Metalworking Industry:
In the metalworking industry, the JYY PP001 is widely used for
polishing metal parts and components, such as stainless steel,
aluminum, copper, and titanium. Its plasma electrolytic polishing
process can effectively remove surface imperfections and achieve a
smooth and glossy finish, making it ideal for precision components
used in industries such as automotive, aerospace, and medical
equipment.
2. Jewelry Making:
Jewelry makers can also benefit from the JYY PP001 product. Its
plasma-assisted electrochemical polishing technology can bring out
the shine and luster of precious metals such as gold, silver, and
platinum, making it a perfect tool for creating high-end jewelry
pieces.
3. Electronics Manufacturing:
The JYY PP001 can also be utilized in the electronics industry for
polishing electronic components and devices. Its precise and
controlled polishing process can remove surface defects and improve
the surface finish of delicate electronic parts, ensuring their
functionality and reliability.
4. Automotive Industry:
In the automotive industry, the JYY PP001 can be used for polishing
engine parts, gears, and other metal components. Its plasma
electrolytic polishing process can significantly improve the
performance and efficiency of these parts, leading to better
overall vehicle performance.
5. Medical Industry:
The JYY PP001 is also suitable for medical applications, such as
polishing surgical instruments and implants. Its plasma-assisted
electrochemical polishing technology can remove contaminants and
bacteria from the surface of these critical medical tools, ensuring
their safety and effectiveness in medical procedures.
6. Household Applications:
The JYY PP001 can also be used for household applications, such as
polishing kitchen utensils, cutlery, and decorative items. Its fast
and efficient polishing process can bring back the shine and luster
of these items, making them look brand new again.
With its advanced plasma-assisted electrochemical polishing
technology and adjustable temperature, current, and voltage
settings, the JYY PP001 is a versatile and reliable product that
can cater to various industries and applications. Choose JYY PP001
for superior and efficient polishing results.
Customization:
Brand Name: JYY
Model Number: PP001
Place of Origin: China
Surface Quality: Smooth And Shiny
Application: Surface Finishing
Applications: Aerospace, Automotive, Medical, Jewelry, Etc.
Duration: 5-10 Minutes
Material: Metal
At JYY, we offer customized Plasma Electrolytic Polishing services
to meet your specific needs. Our advanced technology and expertise
allow us to provide high-quality surface finishing for various
industries. With our state-of-the-art equipment and skilled
technicians, we can deliver outstanding results that meet your
expectations.
Our services include Electropolishing, Pulsed Electrochemical
Polishing, and Plasma-Assisted Electrochemical Polishing. These
processes use a combination of electrical and chemical reactions to
remove surface imperfections and create a smooth, shiny finish.
This results in a surface that is not only aesthetically pleasing
but also improves the material's corrosion resistance and
durability.
Our customization service allows you to specify the duration of the
process, which can range from 5 to 30 minutes depending on the
material and desired outcome. This flexibility ensures that your
parts are polished to perfection without compromising their
structural integrity.
We specialize in working with various metals, including stainless
steel, aluminum, titanium, and more. Whether you need surface
finishing for aerospace, automotive, medical, or jewelry
applications, we have the expertise to deliver exceptional results.
Trust JYY for all your Plasma Electrolytic Polishing needs. Contact
us today to discuss your project and learn more about how we can
help you achieve the smooth and shiny surface you desire.
Packing and Shipping:
Plasma Electrolytic Polishing
Packaging and Shipping
Our Plasma Electrolytic Polishing products are carefully packaged
to ensure safe delivery to our customers.
Packaging:
- All products are individually wrapped in protective materials to
prevent damage during shipping.
- Products are then placed in sturdy boxes with ample padding to
further protect them.
- For larger orders, products are packed in custom-made crates for
added security.
Shipping:
We offer a variety of shipping options to meet our customers'
needs:
- Standard shipping: Products will be shipped via a reliable carrier
service with tracking information provided.
- Expedited shipping: For urgent orders, we offer expedited shipping
to ensure faster delivery.
- International shipping: We ship our products worldwide and provide
all necessary documentation for customs clearance.
For any specific packaging or shipping requests, please contact our
customer service team.
FAQ:
- Q: What is the brand name of this product? A: The brand name of
this product is JYY.
- Q: What is the model number of this product? A: The model number of
this product is PP001.
- Q: Where is this product manufactured? A: This product is
manufactured in China.
- Q: What is the main function of this product? A: The main function
of this product is plasma electrolytic polishing.
- Q: What materials can be used with this product? A: This product
can be used with various metal materials such as stainless steel,
aluminum, copper, etc.
