Robotic Deburring and Flash Removal for Aluminum and Zinc Alloys
Specifications
| Serial | Name | Brand | Model | Unit | Quantity |
|---|
| 1 | 6-Axis Robot | Fanuc | M-20id-35 | Unit | 1 |
| 2 | Equipment Body and Sheet Metal Protection | Self-made | Non-standard | Unit | 1 |
| 3 | Floating Electric Spindle | Self-made | ZW-80-AQC | Unit | 1 |
| 4 | Tool Magazine | Self-made | Ten-position Tool Magazine | Unit | 1 |
| 5 | Servo Rotary Platform | Self-made | Non-standard | Unit | 1 |
| 6 | Servo Linear Module | Self-made | Non-standard | Unit | 1 |
| 7 | Positioning Fixture | Self-made | Non-standard | Set | 1 |
| 8 | Spindle Cooling System | Self-made | Non-standard | Set | 1 |
| 9 | Control Panel, HMI | Self-made | Non-standard | Set | 1 |
| 10 | Voltage | Fanuc | 380V | Set | 1 |
Feature
1.Robot
- Typically, choose a robot with sufficient flexibility and
automation capability to adapt to various shapes and sizes of
workpieces.
2.Tools
- Tools used for removing burrs, which could be cutting tools,
grinding wheels, or other applicable deburring devices.
3.Vision System
- A vision system used to detect burrs on the surface of workpieces,
ensuring an efficient and accurate deburring process.
4 .Control System
- A control system used to manage the automation of the robot and
other devices. This may include programming, motion control, and
coordination between the robot and other equipment.
5.Safety Devices
- Safety devices such as sensors and protective mechanisms to ensure
the safety of personnel and equipment during the operation.
6.Fixtures or Jigs
- Fixtures or jigs used to hold the workpiece in the correct
position, ensuring the accuracy of the deburring operation.
7.Automation Software
- Software used for programming and controlling the robot's
movements. It can perform path planning and operations based on the
geometric features of the workpiece.
8.Deburring Process Parameters
- Settings for parameters such as force, speed, direction, etc., in
the deburring process to ensure the appropriate deburring effect.
These are general components and features, and specific robotic
deburring equipment may vary based on application requirements and
workpiece characteristics. If you have specific needs, it is
recommended to discuss further and customize with a professional
robot system integrator or manufacturer.
Advantages
1.Efficiency:
Robotic deburring equipment operates at high speeds, enabling fast
and continuous production, thereby increasing overall efficiency.
2.Precision:
With advanced vision systems and precise control technology, robots
can accurately detect and remove burrs from the surface of
workpieces, ensuring high-quality processing.
3.Flexibility:
Robot systems typically exhibit high flexibility, adapting to
different shapes and sizes of workpieces without the need for
extensive mechanical changes.
4.Automation:
Robotic deburring equipment is an integral part of automation
systems, facilitating automated workflows, reducing human
intervention, and enhancing the overall level of production line
automation.
5.Safety:
Equipped with advanced safety devices and sensors, robots ensure
the safety of both personnel and equipment during the operation.
6.Consistency:
Robots maintain a high level of consistency in work quality,
unaffected by factors such as fatigue, emotional fluctuations, or
other human-related issues.
7.Programmability:
Robot systems are programmable, allowing flexible customization to
meet diverse deburring requirements and workpiece characteristics.
8.Data Collection:
Some advanced robotic systems come with data collection
capabilities, gathering information about the production process to
support quality control and production optimization.
9.Cost-effectiveness:
Despite potentially higher initial investments, robotic deburring
equipment proves cost-effective in the long run by reducing labor
costs, improving production efficiency, and minimizing quality
issues.
10.Traceability:
Integrated data collection and traceability systems allow tracking
the processing history of each workpiece, aiding in quality
management and issue tracing.
In summary, robotic deburring equipment offers a more reliable and
advanced solution for the manufacturing industry by enhancing
efficiency, precision, and safety.
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